Magnetic particle inspection machine

MAGNASTAR consist of various types of components required for magnetic particle inspections such as a magnetizing power supply, a different type of magnetic particle inspection equipment, and a demagnetizer. Select out the desired type appropriate for your inspection objects and inspection requirements. EISHIN also designs and manufactures special-purpose magnetic particle inspection equipment.

Magnetizing power supply

To meet all of varied needs, a wide range of types are provided from the portable type to the large system.

Portable type

Designed to be small and compact. This type can be carried easily, so it is useful for outside inspections or when the inspection location is undefined.

Thyristor type

Power supply using the thyristor phase control system. This type provides both of AC and DC magnetic outputs, and a built-in AC automatic attenuation demagnetizer (Models SA-50 and 60 provide a DC pole reversing automatic attenuation demagnetizer as well). Suitable for a wide range of applications from prod magnetizing to large automatic systems.

TDF type

This largest-sized type provides both of AC and DC (three-phase full-wave rectification) outputs and a built-in AC automatic attenuation demagnetizer (a DC pole reversing automatic attenuation demagnetizer as well). Mainly used for the surfaces and subsurface inspections of steel materials, large-sized parts, precise parts, etc.

Thyristor type SA-50,60

Magnetic particle inspection equipment

To meet all of varied needs, a wide range of types are provided from the portable type to the large system.

Training type

Designed specially for training or magnetization testing.

SA type

Standard type and commonly used.

Immersion type

In this type, to perform inspections, the tested materials are immersed into a particle solution. Two types are provided : Model DHS, electrode-pressing type, and Model DHT, clamped type.

Duovec type

Performs inspections of the inspection objects in the longitudinal and circumferential directions simultaneously at one magnetizing operation.

TDF type

In conformance to MIL Standards, designed specially for detecting of aircraft and precise parts.

SA-40H

Demagnetization

Demagnetizing power supplies/power units

For complicated-shape parts, it has been very difficult to demagnetize down to 3 gausses or lower so far. This type has overcome such a problem. Combination of a power supply and various types of coils enables the user to select the desired demagnetizing technology.

Demagnetizer

There are many technologies for demagnitization. Encircling coil or box-type demagnetizers are commonly used. With the encircling coil type, demagnetization can be done in several ways satisfying the user’s needs. The box-type is useful for inspections on small-article parts and thin steel sheets.

SPD-80H

BOX-type

ec1 Dot Peen Marking Machine

PRESENTATION VIDEO

The ec1 column-mounted dot peen marking system is suited for table top marking in any industrial environment. Ideal for marking small to medium sized parts, its working speed, consistent quality, and reliable accuracy make it a highly efficient marking machine. Capable of marking plastics and hardened steel (up to 62HRC), the ec1 benchtop marking machine uses a solenoid actuated stylus which does not require a separate pneumatic system and can be combined with optional marking equipment (d-axis or plate). It requires little maintenance and consumables, and is a reliable and sturdy marking system suitable for a multitude of applications.

The ec1 software was created to be as simple as possible using an industrial keyboard covered with a membrane and a large color screen. This software has been completely rethought for easy control and greater intuitiveness. It offers easy and quick creation of all your marking files directly on the controller.

MECHANIC FEATURES

Marking Window: 120 x 100 mm
Weight: 16kg
Column Stroke: 280 mm
Stylus: Carbide
Rotary Axis (option): For Parts up to 150 mm

ELECTRONIC FEATURES

Integrated directly into the controller ec1, the included software is easy to configure and program. It can also be programmed from a PC via SICTOOLS, compatible on any PC with a Windows-based Operating System.

LCD Screen: 95×54 mm
Keyboard: Integrated QWERTY Keyboard
Power: 100W
Power Supply: 110 V or 220V (50-60Hz)

STEERING SOFTWARE

Use the ec1 software to manage marking files from any PC with a Windows-based Operating.

File Capacity:
> 1000 Files
Memory: 100 Mo
Alphanumeric Characters: Serial Number, Date Coding
Logos: Download from a PC or a USB key
Fonts: 5×7, Arial, Courier, OCR, OCR_BOLD and OCRA
Marking Orientation: Linear, Radial ,Angular, datamatrix, logo, mirror
Character Size: From 0.1mm to 99mm
Depth: Up to 0.3 mm
Resolution Between Dots: 0.22 mm
Password: 2 Security Levels
Software: 15 Languages
Historic: Anti-duplication

COMMUNICATION

Ports: RS232, USB
PC based software: Creation and transfer: backups, logos

OPTIONS

UV Lamp for NDT Black light Model LV-9

UV-LED lamp . Effective for line inspection.

Ilumination distribution image
Specifications
Power consumption 170VA
Fan Fanless
Dimensions LV-6    :    W1,080  ×  D171  ×  H188
LV-9    :    W 630  ×  D171  ×  H188  
LV-18  :    W1,260  ×  D171  ×  H188  
LV-24  :    W1,680  ×  D171  ×  H188  
Weights LV-6    :7.9kg
LV-9    : 8.2kg
LV-18  :14.3kg
LV-24  : 21.2kg
UV intensity LV-9,18,24:6,500μW/cm2 at 600mm
LV-6:2,300μW/cm2at 600mm
Power source voltage 100~240V  50Hz / 60Hz
Power source current 1.7A
Power cable Primary 3m, Secondary 5m

UV Lamp for NDT Black light Model S-35LC

  • Wide cover range. When distance 200 or 400mm, 170 width covered.
  • No irradiation unevenness. By original optical design, irradiation within the limits does not have change of extreme illumination.
  • Does not Halation. Attached halation cut filter.
  • White Lamp. LED White lamp attached
Specifications
Dimensions 300W×185H×204D mm
Weight 4.0kg
Lamp head dimensions φ92×169×237 mm
Lamp head weights 0.6kg
UV intensity 4,500μW/cm2 at 381mm
Power source voltage 100V±10%
Power source current 0.5A
Power cable Primary 2.5m, Secondary 3m
V cut filter Attached

UV Lamp for NDT Black light Model ZB-365J

Portable high-power flashlight come with 2 rechargeable batteries. Provides approx. 3hours of continuous inspection. Choice of range and ultraviolet light intensity by the Dimming function. Standard equipped with “synthetic quartz glass filter ” cuts unnecessary visible light on inspection.

band pass filter

Specifications
Dimensions Φ38(Head) Φ25(Grip)×140 mm
Weight 180g
UV intensity
(WD=Working Distance) 
19,990μW/cm2over WD=381mm
Visible light component Less than 10Lx at WD=30-381mm
Power source Li-ion Battery (18650) ×1
Filter Band pass filter

Marking pens

Low-halogen and sulfur type
Minimized impurities such as chlorine, fluorine, and sulfur marking pen .Used for marking on the surfaces of stainless steels and nickel-titanium alloys. Available 4 colors : black, red, white and blue .
Low-halogen and Low-sulfur type Marking pens
  • Special marking pen for nuclear power equipment and related parts.
  • Content of halogen elements are minute amount. (Less than 100ppm Chlorine, Less than 50ppm Fluorine and Sulfur)
Color/ Writing width
3.0mm
1.0mm
0.5mm
Black
Red
White
Blue
MARKING PEN REGULATION
Chlorine・Fluorine content
Less than 200ppm
Sulfur content
Less than 50ppm
Marking Ink (black) MB-5
Marking Ink (black) MB-5 was mainly developed for the copper pipes to be tested by eddy current testing. And this Ink is the fast drying type not to break out any detach even after annealing.

Test Panel

Test Panels are ideal penetrant sensitivity comparators. Having matched pairs enables studies of the effects of process changes as compared to a standard process, or used material changes vs fresh material. Test panels allow “in use penetrants to be compared against “new, unused” product to determine if the penetrant is performing properly.

Category

  • Type 1: ISO 3452-3 JIS Z 2343-3

Twin Type: 2 mm thickness Crack depth:10, 20, 30,and50μm Material:BrasswithNi-Crcoating

  • Type 2: ISO 3452-3 JIS Z 2343-3

Havingtwofunctions, crackandroughness Material:Stainlesswith Ni-Cr coating

  • Type 3: AMS 2644 JIS Z 2343-3

24S aluminum quenching crack test panel Material: Aluminum

  • ASME Type: ASME Sec. 5 Art. 6

TwinType:10mmthickness Material:Aluminum

 

Sensitivity Level Type 1

Crack Depth Level
50μm 1, 2, 3, 4
30μm 2, 3, 4
20μm 3, 4
10μm 4

 

Type 3

Crack Depth Level
Approx. 100 1

How to use Test Panels

  1. Test Panels are used for penetrant-effectiveness testingandjudgmentoftesting process.
  2. ASME Type is used in principle as a pair of test panels separatedto twoportions bytheslit (center line). And the test panel also can be used by cutting-off to twopanels.
  3. Regarding to the penetrant-effectiveness testing, two kinds of penetrant materials to be compared shall be respectively applied to the pair of test panels separated by the center slit. And tested underthesameconditionforthe comparisonofthe effectiveness.
  4. For the judgment of testing process, the same penetrantmaterial shall be applied to the two test panels, and tested respectively by the different processfor thecomparisonof the testingprocess.
  5. One test panel should be used in common for testing of dye penetrant suspension and testing of fluorescent penetrant suspension.