e10 R i113s Scribing Marking Head

Description

The integrated marking solution i113s is a powerful scribing machine that was designed for seamless integration into industrial production. Its virtually silent operation and large marking window allow this high performing machine to maintain a low cost of ownership with no consumables. The robotic cable is removable for fast and easy replacement. 

Its solid metal exterior shields the interior mechanics providing protection from oil, dust, and stray particles. Popular for its simple and straightforward integration, the i113s marking system is perfect for intensive use in industrial environments. 

This incredibly efficient scribing machine is delivered complete with integration software, programmable using the membrane-coated keyboard on the e10r controller. 

Specifications

MECHANIC FEATURES

Marking Window: 110 x 60 mm
Weight: 17.5 kg
Dimensions: 230 x 300 x 365 mm
Stylus: Carbide or Diamond 60 mm
Connecting Cable: 5m
Maximum Working Pressure: 6 Bar
Maximum Stylus Stroke: 2mm

 

ELECTRONIC FEATURES

Optimized for flawless integration on automated production lines, the e10 R controller has a sealed membrane keyboard and 480 x 272 pixels backlit LCD color screen, providing the operator with a direct and easy-to-use interface. It is equipped with an innovative microprocessor that offers immediate start up and smooth browsing, and its comprehensive software suite allows for linear, angular, radial, and mirror image marking. An optional 3rd/4th axis circuit board can be installed to control a motorized column and/or rotary axis. Self-diagnostic and machine history functions are also included. 

The e10 R can be mounted vertically in an electrical cabinet with a DIN rail mounting kit (optional). A fully enclosed steel exterior protects the internal components, allowing use in even the most critical industrial environments. 

Dimensions: 112 x 380 x 222 mm
Weight: 5 kg
LCD Screen Resolution: 480×272 p.
Keyboard: QWERTY-Integrated with Membrane Overlay
Power: 300 watt
Power Supply: Single Phase (85 to 260VAC, 50-60Hz)
Number of Controlled Axes: 2 (3 and 4 available as options)
Card Options: Booster (deep marking) and Ethernet (communication)
USB Port: Transfer of Marking Files

 

STEERING SOFTWARE

Marking Files: More than 2000
Memory: 7110 Ko
Alphanumeric Characters: Serial Number, Date Coding
Logos: Create and Edit using PC Software
Datamatrix: Up to 348 Characters (48 x 48 dots)
Fonts: Arial, Courier, OCR, OCRA
Style: Angular, Radial, Inverse, Mirror
Speed: Up to 5 Characters per Second
Character Size: 0.1 mm to 99 mm
Impact Force: 9 Adjustable Levels
Depth: Up to 0.5 mm
Resolution Between Dots: 0.05 mm
Maximum Stylus Stroke: Up to 8 mm
Work Shift Management: 10 shifts
Password Protection: 3 Security Levels
Historical Function: Available by Password
Maintenance Assistance: Auto-diagnostic Component
Languages Available 17

 

COMMUNICATION

Ports: RS232, RS422, USBx2, RS485 Profibus, and Ethernet Optional Board
Inputs/Outputs: 16
External Keyboard Input: USB
External Output: 5V-0.5A and 24V-0.5A
Logos: Creation and Transfer Software
Files Backup on PC: USB Key for Transfer
Database Link: Optional

OPTIONS

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e10 R i63s Scribing Marking Head

Description

SILENT, POWERFULL SCRIBING

The integrated marking solution i63s is a compact yet robust design engineered for seamless integration into industrial workstations, particularly where reduced noise levels are essential. Its internal components are protected by a rugged cabinet and stainless steel bellows. Requiring minimal maintenance and no consumables, the integrated marking system i63s has very low operating costs. The flexibility of the e10 controller and the durable reliability of the i63s marking head combine to create a powerful, efficient, and easy-to-use system that is suitable for all types of industrial marking. 

Specifications

MECHANIC FEATURES

Marking Window: 60 x 30 mm
Weight: 7.8 kg
Dimensions: 160 x 170 x 340 mm
Stylus: Carbide or Diamond Tip 60 mm
Connecting Cable: 5 m
Maximum Working Pressure: 6 Bar
Maximum Stylus Stroke: 2mm

 

ELECTRONIC FEATURES

Optimized for flawless integration on automated production lines, the e10 R controller has a sealed membrane keyboard and 480 x 272 pixels backlit LCD color screen, providing the operator with a direct and easy-to-use interface. It is equipped with an innovative microprocessor that offers immediate start up and smooth browsing, and its comprehensive software suite allows for linear, angular, radial, and mirror image marking. An optional 3rd/4th axis circuit board can be installed to control a motorized column and/or rotary axis. Self-diagnostic and machine history functions are also included. 

The e10r can be mounted vertically in an electrical cabinet with a DIN rail mounting kit (optional). A fully enclosed steel exterior protects the internal components, allowing use in even the most critical industrial environments. 

Dimensions: 112 x 380 x 222 mm
Weight: 5 kg
LCD Screen Resolution: 480 x 272 p.
Keyboard: QWERTY-Integrated, Membrane Overlay
Power: 300W
Power Supply: Single Phase, 85 to 260VAC, 50-60Hz
Number of Controlled Axes: 2 (optional 3 and 4 axes available)
Card Options: Booster (deep marking) and Ethernet (communication)
USB Port: Transfer of Marking Files

 

STEERING SOFTWARE

Marking Files: More than 2000
Memory: 7110 Ko
Alphanumeric Characters: Serial Number, Date Coding
Logos: Creation from PC software
Datamatrix: Up to 348 characters (48 x 48 dots)
Fonts: Arial, Courier, OCR, and OCRA
Style: Angular, Radial, Inverse, Mirror
Speed: Up to 5 Characters per Second
Character Size: From 0.1 mm to 99 mm
Impact Force: 9 Adjustable Levels
Depth: Up to 0.5 mm
Resolution Between Dots: 0.05 mm
Maximum Stylus Stroke: Up to 8 mm
Work Shift Management: 10 Shifts
Password Protection: 3 Levels of Security
Historical Function: Password Protected
Maintenance Assistance: Auto-diagnostic Component
Languages Available: 17

 

COMMUNICATIONS

Ports: RS232,RS422, USBx2, RS485, Profibus, Profinet and Ethernet Optional Board
Inputs/Outputs: 16
External Keyboard Input: USB
External Output: 5V-0.5A and 24V-0.5A
Logos: Creation and Transfer Software
File Backup on PC: USB Key for Transfer
Database Link: Optional

OPTIONS

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Fluorescent Penetrant Inspection

Ideal for detecting fine defects. Fluorescent patterns of defects are more perceptible to naked eye.

NEO GLO series have been qualified by U.S. Air Force, Japan Self- Defense Force, Aircraft manufacturers in U.S. and U.K., etc. as highly reliable inspectionmaterials. The Scope of NEO GLO has been expanded to inspections for auto parts, new materials, semiconductors, and rocket parts.

Specifications

TYPES AND USES OF PENETRANT

LOW SENSITIVITY FLUORESCENT WATER WASHABLE PENETRANTS
F-4A/1
(AMS 2644 approved)
F-4A-Au PLUS		 Casting, raw material parts and steels.
F-4A-WE PLUS Coarse surface, ceramics, plastic, porous materials.
MEDIUM SENSITIVITY FLUORESCENT WATER WASHABLE PENETRANTS
F-4A-B/1
(AMS 2644 approved)		 Machine parts, automobile parts, plants, aircraft parts, forging, welding.
F-4A-B PLUS
HIGH SENSITIVITY FLUORESCENT WATER WASHABLE PENETRANTS
F-4A-C/1
(AMS 2644 approved)		 Machine process finished surface, very smooth surface.
F-4A-C PLUS
ULTRA HIGH SENSITIVITY FLUORESCENT WATER WASHABLE PENETRANTS
F-4A-E/2
(AMS 2644 approved)		 Special parts, stainless steel, Ti, Ni, Co, Mo, and their alloys.
F-4A-E PLUS
FLUORESCENT POST-EMULSIFIABLE PENETRANTS
LOW SENSITIVITY F-5L/1 　(AMS 2644 approved) Machine parts,
aircraft, automobile parts,precision
casting and forging
MEDIUM SENSITIVITY F-5L-SP/1 　(AMS 2644 approved)
HIGH SENSITIVITY F-6A/1 　(AMS 2644 approved)
ULTRA HIGH SENSITIVITY F-6A-SP/1 (AMS 2644 approved)
Separate-type water washable fluorescent penetrants

Easy to recycle and treat wastewater

LOW SENSITIVITY FB-3100
MEDIUM SENSITIVITY FB-3500
HIGH SENSITIVITY FB-3600M
Emulsifiers
Lipophilic F-5E-SP/1　(AMS 2644 approved)
Hydrophilic F-6E-W/1　(AMS 2644 approved)
Developers
Dry powder F-5D/1　(AMS 2644 approved)
Water suspendable F-4W-SP/1　(AMS 2644 approved)
Fast drying F-4S(NT)
F-4S(NT)/1　(AMS 2644 approved)
Non-flammable RN-1S
Removers
Flammable R-1M(NT)　(AMS 2644 approved)
R-1M(NT)/1　(AMS 2644 approved)
Non-flammable RN-1M
Container

Penetrants, Emulsifiers, Fast-drying Developers,
Aerosol cans for fast drying type of developer and remover are provided.
Removers・・・・・・・・・・・・・・・・・・・・・3.8L, 18L Can
Dry Developers・・・・・・・・・・・・・・・1kg, 2kg in a Cardboard box
Water suspendable Developer・・・1kg Can, 6 kg in a Cardboard box

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Visible Dye Penetrant Testing

Safety,High-accuracy,Environmental protection, and we always pursue the “NEXT” in Visible dye penetrant inspection technique. Visible dye penetrant inspection materials indicate defects open to the surfaces of all kinds of materials in “RED”

Visible dye penetrant testing is the technique to detect the surface defects and through cracks easily using penetrant, developer and remover. Applying these three materials indicates clear and accurate patterns of the defects in “RED” against the “WHITE” background.  Various types of RED MARK are in our product lines, and you can choose the best one for your application.

Specifications

SOLVENT REMOVABLE TYPE
REGULAR TYPE Penetrant R-1A(NT)
Developer R-1S(NT)
Remover R-1M(NT)
AMS/MIL APPROVAL TYPE
In accordance with AMS 2644,MIL-I-25135		 Penetrant R-1A(NT)/1
Developer R-1S(NT)/1
Remover R-1M(NT)/1
LOW HALOGEN/SULFUR TYPE
Compatible with stainless steel, Ni, Ti, alloys		 Penetrant R-1A(NT) Special
Developer R-1S(NT) Special
Remover R-1M(NT) Special
NON-FLAMMABLE TYPE
(HFC is used )		 Penetrant RN-1A
Developer RN-1S
Remover RN-1M
HIGH TEMPERATURE TYPE
Used for hot surfaces(90-200)		 Penetrant R-1AH(NT)
Developer R-1SH(NT)
Remover R-1MH(NT)
WATER WASHABLE PENETRANT
REGULAR TYPE R-3B(NT) PLUS Used for casting, key groove, and screw parts.
LOW HALOGEN/SULFUR TYPE R-3B(NT) Special PLUS Used for welding bead on stainless steel and Ti-alloys.
WATER BASE TYPE R-3B(NT) W-1 PLUS Used for raw materials like slab. Non-flammable.
SPECIAL DEVELOPER
EASY REMOVABLE TYPE R-1SB Easy removal of developer coating after inspection.
FAST DRYING TYPE R-1SD(NT)
R-1SD(NT) Special		 Used at high humidity, low temperature.
Low halogen/sulfur.
WATER SUSPENDABLE TYPE R-3W Developer particles should be suspended in water.
Non-flammable.
PASTE TYPE DP-1S Applied with sprayer. High viscosity, non-flammable.
SPECIAL REMOVER
SLOW DRYING TYPE R-1MS(NT)
R-1MS(NT) Special		 Volatilization speed is slow.
Low halogen/sulfur.
WATER AEROSOL TYPE R-3M(NT)
R-3M(NT) Special		 Pure water is filled into aerosol.
Low halogen/sulfur.
Container

Aerosol type : a set of six cans (one penetrant, two developers, and three removers)
Can size : 3.8L, 18 L

Shipping Unit

Aerosol type : four, six or eight set packages in a  Cardboard box
3.8 L Can type : two or four Cans in a Cardboard box
18 L Can type :one Cans  in a Cardboard box

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Fluorescent inspection system

More efficient and economical inspection systems

Fluorescent penetrant inspection systems, with that a large amount of test objects can be inspected efficiently and economically, have been widely used for precise inspections of various types of parts including those in the aviation industry. NEOGLO-UNITS have been designed and madeto satisfy users’ needs adequately by making full use of “know- how “cultivated in long-term experiences and abundant sales achievements.

Eishin’s & J.N.S. (2003) penetrant inspection systems are mainly divided into fourtypes.Test objectsaretransferredmanuallyby handor with hoists. Automatic system is also available. Every inspection process can be automated from penetration to inspection,andthe test objects are transferred automatically.

Specifications

EF-A type system

Small-sized penetrant testing system (about 5m in total length) for small and light weight test objects. Basically, test objects aremanually transferred between the stations.

EF-B type system

Medium-sized penetrant testing system (about 10m in total length) for large and heavy weight test objects. Usually, test objects are transferred on the roller conveyer between the stations. Each station is equipped with a lifter or a door.

EF-C type system

Large-sized penetrant testing system (more than 10m in total length) for mass-produced parts. The test objects are automatically transferred on the independently-driving roller or chain conveyer.

EF-D type system

EF-D type system is equipped with the waste water treatment system dedicated to separate-type water washable fluorescent penetrants. Rinse water can be recycled with this system.

  • Waste water treatment systems for standard penetrants (MIZUSUMASHI)are also available.
  • Custom-designed system is available.

Inspection

Procedures for fluorescent penetrant inspection

Fluorescent penetrant inspections may be performed in three methods. Select any of these methods and the type of the penetrant to be used depending on the material type of test objects, the surface condition and the defect type.

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Magnetic particle inspection materials

MAGNATRON gives a good contrast of any defects against the background and has high sensitivity. The desired one can be selected out of abundant types. And also, BLENDEX and MAGNATRON OIL can suspend magnetic particles very well.

  • MAGNATRON gives a good contrast of any defects against

Specifications

Magnetic particles

Fluorescent magnetic particles

Fluorescent magnetic particles show brilliant fluorescent under black light. Even a lower concentration of suspension, 1g/liter, achieves higher sensitivity.

TYPE Application PARTICLE SIZE(μm) RECOMMENDED CONCENTRATION(g/l) VOLUME OF SETTLED PARTICLES(ml)
SY-6000 Raw materials 5-30 0.5-2.0 0.04-0.12
SY-7000 General inspection 5-20 0.3-2.0 0.02-0.12
SY-7000S General or semi-precision inspection 1-15 0.3-2.0 0.04-0.21
SY-7500 Semi-precision inspection 2-5 0.3-2.0 0.03-0.20
SY-8000 Precision inspection Less than 3 0.1-2.0 0.02-0.50
SY-8000A/1 Precision inspection Less than 3 0.1-2.0 0.02-0.50

HIGH Brightness TYPE

TYPE Application PARTICLE SIZE(μm) RECOMMENDED CONCENTRATION(g/l) VOLUME OF SETTLED PARTICLES(ml)
SY-6000Br General inspection 1-15 0.3-2.0 0.03-0.20
SY-6300 General inspection 1-10 0.1-2.0 0.02-0.25
SY-8500 Precision inspection 1-7 0.1-2.0 0.02-0.32

Aerosol type

Aerosol cans in which a correct amount of fluorescent magnetic particle is suspended in an oil. Simply spraying detects any defects quickly. Three types of particles are provided: SY-7500, SY-7500Special,SY-8000, and SY-8000XB. In addition, Water-based SY-8000W is offered.

Premixed type

Premixed fluorescent magnetic particles with conditioning powder. Simply by putting a predefined amount of particles into water and stirring, the solution can be easily prepared. Two types are provided: SY-7500WS-3 and SY-7000SP.

Non-fluorescent magnetic particles

Wet type

Select any type considering color, contrast against the background, and conditions to be used. This type is used for observing under white light.

COLOR TYPE COLOR TONE Application PARTICLE SIZE(μm) RECOMMENDED CONCENTRATION(g/l) VOLUME OF SETTLED PARTICLES(ml)
Red MA-30 Reddish Brown General inspection 5-30 10-20 0.55-1.10
Black MK-10 Black Precision inspection Less than 3 2-10 0.95-5.00
Black MK-15 Black Precision inspection 2-5 2-20 0.15-1.40
White MS-30 Gray General inspection 5-30 10-20 0.70-1.40

Aerosol type

Aerosol cans in which a correct amount of Black magnetic particle MK-15 is suspended in an oil.

Dry type

The dry type is used by spraying with air on the surfaces of the tested objects. Apply this type to the dried surface.

COLOR TYPE COLOR TONE PARTICLE SIZE(μm)
Red MA-100 Reddish Brown 5-50
MA-200 Reddish Brown 5-30
MA-100B Reddish Brown 40-100
Black MK-300 Black 30-50
White MS-200 Gray 5-50
MS-300 Gray 5-40
MS-400 Gray 5-30
MS-300M Gray 40-100

Remarks: High-temperature white magnetic particle MS-200H………Designed specially for up to 500℃ tested objects.

Transfer premixed type(Aerosol)

Black magnetic particles, MK-10, is suspended in a fast drying solvent. Ideal for transferring and recording the defects.

Container

Magnetic particles-1kg Can, 5kg can
Conditioners, Rust preventives-3.8 L Can, 18 L Can
MAGNATRON OIL-18 L Can

Water conditioner

Blendex

To use magnetic particles in water, any conditioner should be applied. Be sure to prepare particles and the conditioner, Blendex, into a paste form before putting into water.

TYPE APPEARANCE RECOMMENDED CONCENTRATION FEATURES
Blendex-B Light milky white, viscous liquid 0.5-2.0% to water Regular type, Well suspended.
Blendex-D Non-foaming, use when bubbles foaming during circulation of magnetic particle solutions.
Blendex-RH 3-5% to water Strong rust-prevention. Can paint directly the parts without cleaning after inspection.

MAGNATRON OIL(Oil for particle suspension)

Use this oil product instead of kerosine to suspend magnetic particles in oil. Due to its flash point of above 94℃, it is less flammable than kerosine at normal temperature and even odorless.

Resmine(Antirust )

Adding this rust preventive product to a magnetic particle water solution prevents the tested objects from rusting for several days after inspection. (Adjust the amount depending on your requirement.)
Resmine・・・・・Used for general steel materials. Add 1-5% to magnetic particle suspension.
Resmine-C・・・Suitable for casting materials. Add 0.5-5% to magnetic particle suspension.

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Electromagnetic yoke “HANDY MAGNA”

To perform magnetic particle inspections conveniently, HANDY MAGNA is an excellent means. Simply contacting magnetic poles directly with inspection objects and applying magnetic particles with the switch held down detects any defects easily. Various types are provided to satisfy inspection requirements.

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Portable Electromagnet Yoke

Models

A-1 Standard type. Mainly used for welding. With an universal yoke.
A-2 Small and compact type of A-1 type. Useful for long time inspections. Universal yoke is an option.
A-4 Variable yoke type. Used for multi-purposes and applications.
A-6 Small and compact type of A-4 type.
TE-2 Spot type. Ideal for local inspections and for carrying.
TE-3 Model TE-3 is the best for a turbine blade inspection.
HM-52L Compact and lightweight for fillet weld
HM-76 Compact and lightweight

Configuration

  • Body (with a micro switch)
  • 5m power cable (3-core, two-type rubber cap tire cable)
  • Steel carrying case

Features

  1. The AC continuous method achieves higher ability to detect any surface defects by the skin effect.
  2. The yoke type, which suppresses a current flowing directly into the tested objects, avoids any possibility of sparking.
  3. Small, compact, and 100V power supply (AC) suitable for portable use.
  4. Yokes allow the user to use HANDY MAGNA for any shape tested objects.
  5. Water-proof switches minimize risks of rare short or shocks to human bodies when wet particles are used.
  6. For A-1, A-2, and A-6, their bodies have been connected directly to cable connection so that their strength and water-proofing property are improved.

SPECIFICATIONS

TYPE A-1 A-2 A-4 A-6 TE-2 HM-52L HM-76
Current AC100V 50/60Hz(200V and other Voltage can be option.) AC100V 50Hz
Rated current(A) 50Hz 4 2.5 4 3.5 1.2 1.4 1.2
60Hz 3 2.3 3 2.3 0.7 – –
Magnetic flux(mWb) 50Hz 0.80 0.60 0.70 0.57 0.30 0.32 0.35
60Hz 0.70 0.55 0.57 0.48 0.27 – –
Magnetic electrode distance
(mm)		 140 110 140 110 70 52 76
Size(WxDxH)mm 235x50x135 193x46x115 235x50x183 193x50x151 115x52x70 180x43x96 134x43x97
Magnetic electrode Cross-Section Dimensions(mm) 25×25 20×20 25×25 20×20 15×15 15×15 15×15
Weight without cable(kg) 3.2 2.0 3.6 2.0 1.2 1.0 1.0

Duty cycle

-1,A-2, and A-6・・・・・・・・・・・・・・・・・70%(5sec ON, 2sec OFF)
TE-2,HM-52L,HM-76・・・・・・・・・・・・・・50%(5sec ON, 2sec OFF)

Lifting power

(excluding TE-2)・・・・・・・・above 10 pounds

Voltage and frequency are fixed per your requirements.

4-pole electromagnet

Developed specially for inspections on the bottoms of tanks and the welds of pressure vessels. The rotating magnetic field enables the defects in all directions to be detected. Since this type can check for any defect while running, testing performance is improved.

SPECIFICATIONS

TYPE HM-4AX HM-5AX
Magnetizing power(AT) 2400×2 3500×2
Effective inspection wide 80mm 100mm
Body weight 4kg 8kg
Duty cycle 5 sec. ON
5 sec. OFF		 5 sec. ON
5 sec. OFF
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